Overview


The Single-use Bioprocessing Market encompasses disposable, pre-sterilized biomanufacturing systems such as bioreactors, bags, filters, and tubing used to produce biologics, vaccines, and cell and gene therapies. These systems replace traditional stainless-steel equipment, providing greater flexibility, faster production times, lower contamination risk, reduced capital investment, and cost-efficient scalability, making them increasingly favored in biopharmaceutical manufacturing.

According to FutureWise analysis, the single-use bioprocessing market in 2026 is US$35.43 billion, and is expected to reach US$74.61 billion by 2036 at a CAGR of 7.73%. The single-use bioprocessing market is experiencing significant growth, driven by the increasing adoption of disposable technologies in biopharmaceutical manufacturing. These technologies provide greater flexibility and reduced contamination risks. Additionally, the rising demand for biologics and biosimilars, combined with the need for cost-effective and time-efficient production processes, is further driving the market.

Growth Drivers:

  • Increasing demand for biologics, biosimilars, vaccines, and cell & gene therapies
  • Rising adoption of flexible and modular biomanufacturing facilities
  • Lower capital investment compared to traditional stainless-steel systems
  • Reduced risk of cross-contamination and improved product safety
  • Faster setup and turnaround time, improving production efficiency

Key Trends:

  • Increasing adoption of single-use systems in large-scale commercial manufacturing
  • Integration of advanced sensors and digital monitoring for real-time process control
  • Growth of modular and flexible facility designs to support rapid capacity changes
  • Expansion of automated and closed-loop bioprocessing solutions
  • Rising preference for hybrid manufacturing approaches combining single-use and traditional systems

Market Segmentation and Key Players:
The Single-use Bioprocessing Market is segmented by product, application, end user, and region. Key products include single-use bioreactors, media bags, filtration assemblies, and disposable mixers. Applications cover cell culture, filtration, purification, storage, and sampling. End users consist of biopharmaceutical and biotechnology firms, as well as academic institutions. Geographically, the market spans North America, Europe, Asia-Pacific, Latin America, and the Middle East & Africa. Comprehensive segmentation details are provided in the Segmentation section below.

Major companies operating in the Single-use Bioprocessing Market Include Thermo Fisher Scientific, Sartorius Stedim Biotech, and Danaher Corporation.

Research Methodology:

The research methodology for the Single-use Bioprocessing Market by FutureWise Research combines extensive primary and secondary research. Secondary research collects data from industry reports, company annual reports, investor presentations, regulatory databases, and reputable publications to analyze historical trends and market structure. Primary research involves interviews with industry experts and key stakeholders to validate findings and obtain qualitative insights. 

  • Thermo Fisher Scientific Inc.
  • GE Healthcare
  • Sartorius Stedim Biotech S.A.
  • Merck Millipore
  • Danaher Corporation
  • 3M Company
  • Eppendorf AG
  • Hamilton Company
  • Corning Incorporated
  • Cesco Bioengineering Co., Ltd.

(Note: The list of major players will be updated with the latest market scenario and trends)

Recent developments by key players in the Single-use Bioprocessing Market:

Thermo Fisher Scientific Inc.

  • In June 2024, plant-based, lower-carbon films were launched for its Aegis and CX single-use container lines as part of a broader sustainability initiative. These bio-based films reduce environmental impact while maintaining performance quality.
  • Significantly scales production capacity at its Nashville and Ogden sites, which together support a massive output of containers, bags, sensors, and downstream consumables for biopharma and vaccine manufacturing.
  • In February 2025, a planned acquisition of Solventum’s purification and filtration unit for $4.1 billion was announced, enabling the expansion of its filtration technology into integrated systems with bioprocessing capabilities.

Danaher Corporation

  • In May 2023, the merger of Cytiva and Pall Life Sciences was completed, forming a large, vertically integrated group within Danaher focused on single-use solutions to support end-to-end biologics production.
  • In April 2024, the Xcellerex magnetic mixer was introduced for 2,000–3,000 L single-use bioreactors, designed to enhance the manufacturing of mAb, vaccines, and gene therapies with improved mixing efficiency.

Sartorius Stedim Biotech S.A.

  • Sartorius saw a substantial increase in bioprocessing orders in 2024, leading to better-than-expected results for the first nine months. The diagnostics division reported sales of $2.36 billion, exceeding estimates of $2.19 billion.

GE Healthcare

  • Launched the Sefia™ S-2000 single-use platform in 2023–24, focusing on workflows for cell and gene therapy manufacturing. This launch includes training collaborations with NIBRT to enhance adoption and technical proficiency.

By Product

  • Media Bags and Containers
  • Filtration Assemblies
  • Single-use Bioreactors
  • Disposable Mixers
  • Others

By End User

  • Academic and Clinical Research Institutes
  • Biopharmaceutical Manufacturers

By Application

  • Filtration
    • Chromatography
    • Membrane Filtration
    • Refining and Separation
  • Storage
  • Cell Culture
  • Purification

By Region

  • North America
  • Europe
  • Asia-Pacific
  • Latin America
  • Middle East and Africa

Here’s a regional view of where the most progress is happening

North America

Currently, North America is the leader in the single-use bioprocessing market in terms of development and market share.

  • Strong biopharmaceutical industry presence: The region is home to major pharmaceutical and biotech companies that are early adopters of single-use technologies.
  • Advanced R&D infrastructure: A substantial investment in research and development facilities.
  • Regulatory support: Effective regulatory frameworks that promote innovation.


  • Tier 1 players- established companies in the market with a major market share
  • Tier 2 players
  • Emerging players which are growing rapidly
  • New Entrants

  • Growth prospects
  • SWOT analysis
  • Key trends
  • Key data-points affecting market growth

  • To provide with an exhaustive analysis on the Single-use Bioprocessing Market By Product, By End User, By Application and By Region.
  • To cater comprehensive information on factors impacting market growth (drivers, restraints, opportunities, and industry-specific restraints)
  • To evaluate and forecast micro-markets and the overall market
  • To predict the market size, in key regions— North America, Europe, Asia Pacific, Latin America and Middle East and Africa.
  • To record and evaluate competitive landscape mapping- product launches, technological advancements, mergers and expansions

  •  We have a flexible delivery model and you can suggest changes in the scope/table of content as per your requirement
  • The customization Mobility Care offered are free of charge with purchase of any license of the report
  • You can directly share your requirements/changes to the current table of content to: sales@futurewiseresearch.com

Table of Contents


  • 1.   Market Introduction
    •   1. Objectives of the Study
        2. Market Definition
        3. Market Scope
         3.1. Years Considered for the Study
         3.2. Market Covered
        4. Currency
        5. Limitations
        6. Stakeholders
  • 2.   Research Methodology
    •   1. Research Data
         1.1. Secondary Data
          1.1.1. Key Data from Secondary Sources
         1.2. Primary Data
          1.2.1. Key Data from Primary Sources
        2. Market Size Estimation
        3. Market Breakdown and Data Triangulation
        4. Assumptions for the Study
  • 3.   Executive Summary
    •   1. Market Outlook
        2. Segment Outlook
        3. Competitive Insights
  • 4.  Single-use Bioprocessing Market Variables, Trends and Scope
    •        1. Market Lineage Outlook
        2. Penetration and Growth Prospect Mapping
        3. Industry Value Chain Analysis
        4. Cost Analysis Breakdown
        5. Technology Overview
        6. Regulatory Framework
         6.1. Reimbursement Framework
         6.2. Standards and Compliances

  • 5.   Market Overview
    •   1. Market Dynamics
         1.1. Market Driver Analysis
          1.1.1. Increasing focus of Single-use Bioprocessing Market Companies on Brand Protection
          1.1.2. Untapped Opportunities in Emerging Regions
         1.2. Market Restraint Analysis
          1.2.1. High Cost Associated with Implementation of Predictive Analysis
         1.3. Industry Challenges
          1.3.1. Presence of Ambiguous Regulatory Framework

  • 6.  Single-use Bioprocessing Market Analysis Tools
    •   1. Industry Analysis - Porter’s
         1.1. Supplier Power
         1.2. Buyer Power
         1.3. Substitution Threat
         1.4. Threat from New Entrants
         1.5. Competitive Rivalry
        2. Pestel Analysis
         2.1. Political Landscape
         2.2. Environmental Landscape
         2.3. Social Landscape
         2.4. Technology Landscape
         2.5. Legal Landscape
        3. Major Deals And Strategic Alliances Analysis
         3.1. Joint Ventures
         3.2. Mergers and Acquisitions
         3.3. Licensing and Partnership
         3.4. Technology Collaborations
         3.5. Strategic Divestments
        4. Market Entry Strategies
        5. Case Studies

  • 7.  Single-use Bioprocessing Market, By Product Historical Analysis and Forecast 2026-2036 (USD Million)
    •   1. Media Bags and Containers
        2. Filtration Assemblies
        3. Single-use Bioreactors
        4. Disposable Mixers
        5. Others

  • 8.  Single-use Bioprocessing Market, By End User Historical Analysis and Forecast 2026-2036 (USD Million)
    •   1. Academic and Clinical Research Institutes
        2. Biopharmaceutical Manufacturers

  • 9.  Single-use Bioprocessing Market, By Application Historical Analysis and Forecast 2026-2036 (USD Million)
    •   1. Filtration
         1.1. Chromatography
         1.2. Membrane Filtration
         1.3. Refining and Separation
        2. Storage
        3. Cell Culture
        4. Purification
        5. Others

  • 10.   North America Single-use Bioprocessing Market Analysis 2019-2025 and Forecast 2026-2036 (USD Million)
    •   1. Introduction
        2. Historical Market Size (USD Million) Analysis By Country, 2019-2025
         2.1. U.S.A
         2.2. Canada
         2.3. Mexico
        3. Market Size (USD Million) Forecast for North America 2026-2036

  • 11.   Latin America Single-use Bioprocessing Market Analysis 2019-2025 and Forecast 2026-2036 (USD Million)
    •   1. Introduction
        2. Historical Market Size (USD Million) Analysis By Country, 2019-2025
         2.1. Brazil
         2.2. Venezuela
         2.3. Argentina
         2.4. Rest of Latin America
        3. Market Size (USD Million) Forecast for Latin America 2026-2036

  • 12.   Europe Single-use Bioprocessing Market Analysis 2019-2025 and Forecast 2026-2036 (USD Million)
    •   1. Introduction
        2. Historical Market Size (USD Million) Analysis By Country, 2019-2025
         2.1. Germany
         2.2. U.K
         2.3. France
         2.4. Italy
         2.5. Spain
         2.6. Russia
         2.7. Poland
         2.8. Rest of Europe
        3. Market Size (USD Million) Forecast for Europe 2026-2036

  • 13.   Asia Pacific Single-use Bioprocessing Market Analysis 2019-2025 and Forecast 2026-2036 (USD Million)
    •   1. Introduction
        2. Historical Market Size (USD Million) Analysis By Country, 2019-2025
         2.1. Japan
         2.2. China
         2.3. India
         2.4. Australia and New Zealand
         2.5. ASEAN
         2.6. Rest of Asia Pacific
        3. Market Size (USD Million) Forecast for Asia Pacific 2026-2036

  • 14.   Middle East and Africa Market Analysis 2019-2025 and Forecast 2026-2036 (USD Million)
    •   1. Introduction
        2. Historical Market Size (USD Million) Analysis By Country, 2019-2025
         2.1. GCC
         2.2. Israel
         2.3. South Africa
         2.4. Rest of MEA
        3. Market Size (USD Million) Forecast for MEA 2026-2036

  • 15.   Market Share Analysis and Competitive Landscape
    •   1. Global Landscape - Key Players, Revenue and Presence
        2. Global Share Analysis - Key Players (Tier 1, Tier 2, Tier 3)
        3. Global Emerging Companies
        4. North America - Market Share Analysis and Key Regional Players
        5. Europe - Market Share Analysis and Key Regional Players
        6. Asia Pacific - Market Share Analysis and Key Regional Players
        7. Global Key Player - Growth Matrix
  • 16.   Company Profiles (Competition Dashboard, Competitors Deep Dive, Products Offered and Financial Layouts)
    •   1. Thermo Fisher Scientific Inc.
         1.1. Company Overview
         1.2. Product Portfolio
         1.3. SWOT Analysis
         1.4. Financial Overview
         1.5. Strategic Overview
        2. GE Healthcare
         2.1. Company Overview
         2.2. Product Portfolio
         2.3. SWOT Analysis
         2.4. Financial Overview
         2.5. Strategic Overview
        3. Sartorius Stedim Biotech S.A.
         3.1. Company Overview
         3.2. Product Portfolio
         3.3. SWOT Analysis
         3.4. Financial Overview
         3.5. Strategic Overview
        4. Merck Millipore
         4.1. Company Overview
         4.2. Product Portfolio
         4.3. SWOT Analysis
         4.4. Financial Overview
         4.5. Strategic Overview
        5. Danaher Corporation
         5.1. Company Overview
         5.2. Product Portfolio
         5.3. SWOT Analysis
         5.4. Financial Overview
         5.5. Strategic Overview
        6. 3M Company
         6.1. Company Overview
         6.2. Product Portfolio
         6.3. SWOT Analysis
         6.4. Financial Overview
         6.5. Strategic Overview
        7. Eppendorf AG
         7.1. Company Overview
         7.2. Product Portfolio
         7.3. SWOT Analysis
         7.4. Financial Overview
         7.5. Strategic Overview
        8. Hamilton Company
         8.1. Company Overview
         8.2. Product Portfolio
         8.3. SWOT Analysis
         8.4. Financial Overview
         8.5. Strategic Overview
        9. Corning Incorporated
         9.1. Company Overview
         9.2. Product Portfolio
         9.3. SWOT Analysis
         9.4. Financial Overview
         9.5. Strategic Overview
        10. Cesco Bioengineering Co. Ltd.
         10.1.Company Overview
         10.2.Product Portfolio
         10.3.SWOT Analysis
         10.4.Financial Overview
         10.5.Strategic Overview

  • 17.   Pre and Post COVID-19 Impact
    •   1. Positive influence on the healthcare industry
        2. The financial disruption of the manufacturing sector
        3. Impact of COVID-19 on emerging companies
        4. Significant mandates in the regulations initiated by healthcare administrations
        5. The overall economic slowdown of the developing and developed nations
  • 18.   FutureWise SME Key Takeaway Points for Client

FAQ


 

Single-use bioprocessing (SUB) involves disposable equipment and systems used in the production of biopharmaceuticals, including vaccines, monoclonal antibodies, and cell therapies. These systems minimize the need for cleaning and sterilization, enhance efficiency, and reduce contamination risk.

  • High initial costs associated with certain single-use systems. 
  • Regulatory compliance and validation requirements must be met. 
  • Environmental concerns arise from the use of disposable materials.
  • Upstream bioprocessing: Single-use bioreactors, mixers, and media bags.
  • Downstream bioprocessing: Filtration, chromatography, and sampling systems
  • Consumables & accessories: Tubing, connectors, and sensors
  • Software & automation: Systems for monitoring and controlling bioprocesses

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